Grnr92663
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- Jan 6, 2022
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I talked to my cousin and his friends, who all work in engineering at Lucid. I asked them about the recent change at Lucid, and here's their take.
- The new exec team was brought in to address the bureaucracy, tribal mentality, and lack of ownership (when things didn't go right) at the Arizona plant.
- Peter Hoch had done a great job in setting up the initial line but struggled to handle multiple responsibilities (manufacture, operations, logistic, QA). Wasn't able to delegate, but in all fairness, didn't have enough savvy team to delegate. Also too soft to confront bureaucracy.
- Total lack of QA process. Worse, those who are responsible for making cars are also responsible for QA-ing them. The majority of those who handle QA & product validation came from the Tesla plant (most were middle management), and even a formerly low-level supervisor at Tesla was put in charge of QA & final OK. Needless to say, the QA standard at Tesla wasn't that high (but Tesla had a superior logistic & production line) and they carried that standard to Lucid (with a very basic production line & logistics). Hence disaster happened.
- The PMO was living in lala-land, thinking they could set up the true just-in-time-inventory, any config could just be dynamically scheduled to be blended in on the production line. While this is a common practice at big OEM, Lucid wasn't ready for it. The end result was a bunch of cars all missing parts here and there. Worse, both the suppliers and Lucid struggle with the production & assembly of parts & cars. Lack of space magnified the problem.
- Lack of coordination: many shutdowns happened to retool or to try out new idea (!!!) and config. The PMO while lacking real production experience, had too much power in regard to operations.
- Those who were in the production line were frustrated with direction from the PMO, QA, and manufacturing process, but their voice wasn't listened to.
The new exec didn't put up with a lot of these nonsense, and came with a lot of wounds from big & established car makers (where quality & logistics matter) - hence the practice & process they're putting in are much more realistic. Also, they're quite strong and would not put up with the bureaucracy & tribal mindset of the old team.
So far, things are working out better & moral at the plant are up. The production setup, inventory, and scheduling for car production are all improving quite significantly. Space remains issue for them, and they think once the new spaces are in operation, a lot of the issues in regard to inventory & logistics would be alleviated.
- The new exec team was brought in to address the bureaucracy, tribal mentality, and lack of ownership (when things didn't go right) at the Arizona plant.
- Peter Hoch had done a great job in setting up the initial line but struggled to handle multiple responsibilities (manufacture, operations, logistic, QA). Wasn't able to delegate, but in all fairness, didn't have enough savvy team to delegate. Also too soft to confront bureaucracy.
- Total lack of QA process. Worse, those who are responsible for making cars are also responsible for QA-ing them. The majority of those who handle QA & product validation came from the Tesla plant (most were middle management), and even a formerly low-level supervisor at Tesla was put in charge of QA & final OK. Needless to say, the QA standard at Tesla wasn't that high (but Tesla had a superior logistic & production line) and they carried that standard to Lucid (with a very basic production line & logistics). Hence disaster happened.
- The PMO was living in lala-land, thinking they could set up the true just-in-time-inventory, any config could just be dynamically scheduled to be blended in on the production line. While this is a common practice at big OEM, Lucid wasn't ready for it. The end result was a bunch of cars all missing parts here and there. Worse, both the suppliers and Lucid struggle with the production & assembly of parts & cars. Lack of space magnified the problem.
- Lack of coordination: many shutdowns happened to retool or to try out new idea (!!!) and config. The PMO while lacking real production experience, had too much power in regard to operations.
- Those who were in the production line were frustrated with direction from the PMO, QA, and manufacturing process, but their voice wasn't listened to.
The new exec didn't put up with a lot of these nonsense, and came with a lot of wounds from big & established car makers (where quality & logistics matter) - hence the practice & process they're putting in are much more realistic. Also, they're quite strong and would not put up with the bureaucracy & tribal mindset of the old team.
So far, things are working out better & moral at the plant are up. The production setup, inventory, and scheduling for car production are all improving quite significantly. Space remains issue for them, and they think once the new spaces are in operation, a lot of the issues in regard to inventory & logistics would be alleviated.